High Precision Epicyclic Planetary Reducer Gearbox Manufacturer
A planetary gearbox also called epicyclic gearbox.The planetary gearbox set is a series of various types of reducers based on planetary gearboxes that are commonly used. Our company primarily manufactures the following types within this series: planetary gearboxes,spiral bevel gearbox, and hollow rotary platforms.Planetary gearboxes are the standard basic type. Spiral bevel gearboxs and hollow rotary platforms can integrate standard planetary gearboxes, thus enriching their types and offering greater torque and a wider range of reduction ratios. These three common types of reducers are typically used in application fields such as precision machine tools, medical equipment, packaging equipment, logistics equipment, automation equipment, and 3C equipment.
A planetary gearbox primarily consists of a sun gear, planetary gears, an internal ring gear, and a planetary carrier. The input power drives the sun gear, causing the planetary gears to both revolve around the sun gear and rotate on their own axes, ultimately transmitting power through the planetary carrier. Multi-stage reduction is achieved by cascading multiple planetary gear sets, which meets the demand for higher transmission ratios while introducing slight variations in size and efficiency. Power is transferred via gear engagement, leveraging the power-splitting characteristic of planetary systems. Simultaneous multi-tooth engagement distributes loads, enhancing load-bearing capacity.Planetary gearboxes are further categorized by their output configurations and structural designs:shaft-output planetary gearbox,flange-output planetary gearbox,right-angle planetary gearbox.
A right-angle Spiral Bevel Gearbox is a transmission device with a 90-degree angle between input and output shafts, utilizing gear mechanisms such as spiral bevel gears or standard bevel gears to redirect power flow. The design prioritizes spatial optimization, and these gearboxes are further categorized by input configurations: bore-input and shaft-input models. They are widely used in industrial automation equipment, CNC machine tools, packaging machinery, and other applications requiring compact installation or directional power transmission.Housing Material Selection Guide:Aluminum Housing: Ideal for automation systems and weight-sensitive applications.Stainless Steel Housing: Designed for corrosion-resistant environments (food, pharmaceuticals, chemical, marine engineering).Alloy Steel Housing: Optimized for heavy-duty equipment and smart warehouse lifting systems.
The hollow rotary table is an integrated device combining precision transmission and positioning capabilities. Its core design features a hollow structure, allowing pipelines (e.g., air tubes, electrical cables) to pass through the center of the turntable, resolving cable entanglement issues common in traditional rotary mechanisms. Driven by a servo motor, the platform achieves high-precision angular control through gear reduction or worm gear transmission, delivering high rigidity and repeat positioning accuracy. It serves as a high-performance alternative to direct-drive (DD) motors and cam indexers. Based on structural configurations, hollow rotary tables are categorized into:Standard Hollow Rotary Table,Planetary Hollow Rotary Table,Right-Angle Hollow Rotary Table.Through structural optimization and precision manufacturing, hollow rotary tables significantly enhance efficiency and accuracy in automated equipment upgrades, making them a core solution for precision rotary positioning in modern industries. They are widely used in industrial automation, robotics, medical equipment, and related fields.
Planetary Gearbox - FAQ
Rigidity focuses on deformation.
Under load, how much does the shaft bend? How much does the gear meshing clearance increase? Rigidity directly determines a machine’s positioning accuracy and dynamic response.
If rigidity is insufficient, a robot performing precision movements will behave like it has “Parkinson’s disease” — shaking, vibrating, and never accurately reaching its target.
Strength, on the other hand, concerns whether the gearbox will fail.
It relates to the maximum stress the material can withstand and whether components may crack, deform, or collapse. Strength defines the service life and safety margin of the equipment.
Insufficient strength leads to a classic “brute force failure,” where internal components catastrophically break apart.
When selecting a planetary gearbox, focusing only on reduction ratio and price is far from enough. You must also evaluate:
Rated torque – continuous operating capability
Peak torque – ability to withstand shock loads
Service factor – compensation for harsh working conditions
For intelligent equipment with frequent start-stop cycles, peak torque is especially critical.
We can provide professional selection guidance and complete technical documentation. Ultimately, system-level reliability matters more than any single outstanding parameter. True performance depends on design, materials, manufacturing processes, and—most importantly—how well the gearbox matches real operating conditions.
The advantage lies in its structure.
Planetary gearboxes use a planetary gear system consisting of a central sun gear, surrounding planet gears, and an outer ring gear. This configuration enables power splitting and multi-tooth meshing, resulting in:Compact size,Lightweight design,High load capacity,Excellent rigidity.These characteristics make planetary gearboxes particularly suitable for automation equipment with strict space and performance requirements.
Three practical checks can help:Gear material and machining accuracy – ground gears are superior to hobbed gears.No-load backlash and noise – lower backlash and smoother operation indicate better quality.Temperature rise – excessive temperature increase after long-term operation (e.g., above 45°C) may indicate design or manufacturing defects.
Planetary gearboxes offer higher precision and efficiency, making them ideal for reciprocating and high-accuracy motion.Worm gear reducers provide large reduction ratios and self-locking capability, suitable for high-ratio and intermittent load applications, but typically suffer from lower efficiency.
HONPINE planetary gearboxes have been widely applied and market-validated in industries such as:CNC machine tools,Mobile robots,New energy vehicles,Aerospace,Construction machinery,Photovoltaic equipment,3C electronics,Smart home systems,Medical devices.Driven by application demands, HONPINE continues to innovate toward higher precision, lighter weight, and higher power density, steadily positioning itself as an industry leader.
Yes. HONPINE has achieved full in-house R&D and manufacturing of planetary gearboxes.
Key processes—including gear machining, planetary carrier manufacturing, internal ring gear processing, and planet gear production—are all completed within HONPINE’s factory.
By integrating refined gear design, high-precision manufacturing processes, advanced load-sharing technology, and scientifically optimized lubrication, HONPINE systematically improves transmission efficiency and meets the stringent requirements of modern high-end equipment for energy efficiency, reliability, and long service life.
Take robot joints as an example. Servo motors typically operate at 3000–6000 rpm, while robot joints require speeds of only tens of rpm, along with significantly higher torque to drive robotic arms.
Planetary gearboxes convert the motor’s high speed into the low speed required by the joint while multiplying torque dozens of times, ensuring precise positioning and sufficient load capacity.
Similarly, in CNC machine spindle drives and conveyor power transmission systems, planetary gearboxes play a vital role. Their high transmission efficiency (typically 90%–97%) helps reduce energy consumption and enhance overall system stability.
1. Basic Definition
The reduction ratio is the ratio between input speed and output speed:
i = n₁ / n₂
Where:
n₁ = input speed
n₂ = output speed
Example:
If the input speed is 1500 rpm and the output speed is 25 rpm:
i = 1500 / 25 = 60:1
2. Gear Train Calculation Method
For multi-stage gear reducers, divide the number of teeth on the driven gear by that of the driving gear for each meshing pair, then multiply all results together.
Example (Planetary Gear System):
If:
Sun gear teeth = z₁
Planet gear teeth = z₂
Ring gear teeth = z₃
Then the reduction ratio can be expressed as:
i = (z₃ / z₁) × (z₂ / z₁)
Why Choose HONPINE Precision Planetary Reducer Gearbox
● HONPINE's precision planetary reducer gearbox features a monolithic housing design with the internal ring gear integrated into the front housing, structurally optimizing connection points to ensure precision during high-speed operation. The housing surface is nickel-plated for enhanced corrosion resistance in harsh operating conditions.
● The integrated planetary carrier and output shaft frame design eliminates precision loss from secondary connections. Through single clamping and machining, perfect coaxiality of the planetary carrier is achieved, ensuring smooth and efficient operation of the planetary gear system.
● The integrated sun gear and input shaft design reduces mechanical connection points, improving torque transmission performance while maintaining the overall precision of the reducer.
● HONPINE emphasizes material selection for its precision planetary reducer gearbox. The gears are manufactured from custom-made Japanese Cr-Mn-Ti (chromium-manganese-titanium) alloy steel.
Application of Precision Planetary Reducer Gearbox
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